Perimeter sealing best practices — and mistakes to avoid
A properly sealed door system protects against air infiltration, moisture intrusion, and long-term movement. The question isn’t foam or silicone — it’s knowing where and how to use each one effectively.
The Quick Answer:
Use low-expansion foam for insulation and high-quality silicone sealant for water and air sealing. Each serves a different purpose and should be applied in specific areas.
Where to Use Each Material
Low-Expansion Foam
Where to apply: Inside the wall cavity between the rough opening and the door frame.
Provides thermal insulation
Minimizes sound transmission
Helps reduce drafts
Must be low-expansion to avoid distorting the frame
Note: High-expansion foam can bow or warp the frame and should never be used.
Silicone Sealant (Exterior Grade)
Where to apply: Around the exterior perimeter of the frame where it meets stucco, siding, masonry, or trim.
Prevents water intrusion
Creates a flexible seal that accommodates structural movement
Critical for long-term weather resistance
Product guidance: Use a UV-stable, paintable silicone or hybrid sealant. Avoid acrylic caulks, which dry out and crack over time.
Common Mistakes to Avoid
Using high-expansion foam, which can distort or push the frame out of alignment
Sealing only one side of the opening (either inside or outside)
Applying sealant without a backer rod where joint width exceeds 1/4"
Sealing before the frame has been properly shimmed and anchored
Summary of Best Practices
| Application Area | Recommended Product |
|---|---|
| Between frame and wall | Low-expansion polyurethane foam |
| Exterior perimeter seal | 100% silicone or hybrid sealant |
| Wide gaps (over 1/4") | Backer rod followed by sealant |
Questions or Jobsite Support?
We’re here to help if you need clarification based on your product line, wall condition, or site requirements.
Installation Support: support@mosaicdoors.com
Technical Consultation: design@mosaicdoors.com
Dealer HQ: Log in for full installation guides and product-specific recommendations
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